In the fast-moving FMCG sector, precision, speed, and consistency define production excellence. With increasing demand for automated quality inspection, manufacturers are integrating smart vision systems into their lines to ensure accurate, real-time defect detection. However, achieving seamless integration within space-limited, high-speed production setups remains a major challenge — requiring compact, flexible, and stable mechanical solutions.

Requirements

Our client, a leading FMCG manufacturer, needed a compact mechanical assembly to mount a Cognex vision camera for crimp inspection within an existing high-speed tube-filling line. The system had to offer flexible adjustment for different tube sizes, maintain vibration-free performance, and support rapid inspection speeds of up to 700 tubes per minute. Additionally, the solution needed to be maintenance-free, easy to integrate with their current setup, and enable precise OCR (Optical Character Recognition) checking of tube crimps to ensure product traceability and quality.

Lubi Electronics engineered a customized crimp assembly tailored for Cognex vision system integration within the FMCG line. The solution featured a space-efficient design with precision-adjustable camera mounting to ensure optimal viewing angles for tube inspection. Its modular and vibration-resistant structure allowed consistent, high-speed operation — inspecting up to 700 tubes per minute with minimal maintenance. The tool-less adjustment mechanism simplified setup changes, enabling operators to handle varying tube sizes effortlessly while maintaining inspection accuracy.