High-Precision Rotary Sheet Cutting Automation

Customer Focus
Corrugated sheet manufacturers required precise, high-speed cutting for packaging applications. Minimizing material waste, increasing productivity, and achieving consistent quality were key priorities, along with centralized process monitoring and automated performance optimization.

Requirements
The client required a servo-driven rotary cutting system with PLC control, SCADA integration, real-time diagnostics, and predictive maintenance. The system had to ensure precise sheet dimensions, minimize waste, and enable centralized monitoring for improved operational efficiency.

Traditional cutting machines produced inconsistent dimensions, material waste, and frequent stoppages for recalibration. Limited monitoring restricted process optimization, reduced production efficiency, and increased operational costs, making scalability and quality assurance difficult.

LUBI provided servo-controlled rotary sheet cutting automation with real-time monitoring, predictive alerts, and SCADA integration. The system ensures precise dimensions, reduces waste, enables high-speed operation, and allows centralized control for improved productivity and process visibility.

Results Achieved

• Precision Cutting: Maintains exact dimensions, reducing waste by 15%.
• High-Speed Production: Faster cycles without quality compromise.
• Centralized Monitoring: Real-time SCADA dashboards for oversight.
• Reduced Downtime: Predictive alerts prevent unexpected stoppages.