Customer Focus
Manufacturers in food, beverage, and chemical sectors sought consistent, hygienic foam filling and sealing to minimize spillage, ensure accurate volumes, and maintain product integrity. Operational efficiency, reduced labor dependency, and compliance with hygiene standards were vital for scaling production while safeguarding quality and customer satisfaction.

Requirements
The client required a PLC-controlled vertical foam filling and sealing system with volumetric precision, hygiene monitoring sensors, and SCADA integration. Predictive maintenance and real-time process visibility were essential to optimize efficiency, minimize waste, and enhance throughput while maintaining stringent quality standards.

Manual filling caused inconsistent volumes, spillage, and potential contamination. High labor reliance and limited monitoring restricted production speed and reliability, making quality compliance and throughput a critical concern for manufacturers seeking scalable solutions.

LUBI delivered an automated vertical foam filling and sealing system with precise volumetric control, hygiene monitoring, SCADA dashboards, and predictive maintenance alerts. The solution ensures consistent product quality, reduces labor dependency, prevents spillage, and offers real-time visibility, empowering manufacturers to scale operations efficiently while meeting strict hygiene standards.

Results Achieved

• Consistent Volumes: Ensures accuracy and reduces product waste.
• Hygiene Compliance: Minimizes contamination risk in production lines.
• Operational Efficiency: Increases throughput with reduced labor dependency.
• Predictive Alerts: Prevent unplanned downtime and maintain quality.