Customer Focus

Construction companies required accurate, efficient, and automated concrete batching to meet project timelines, ensure material consistency, and reduce labor dependency. Real-time monitoring and control of ingredients, mixing time, and batch quality were essential for cost-effective, high-quality construction outputs.

Requirements

The client required a PLC and SCADA-enabled batch plant system with automated weighing, mixing, and discharge controls. The solution needed real-time process monitoring, predictive maintenance alerts, and centralized control to ensure consistent concrete quality and timely delivery for large-scale construction projects.

Manual batching caused inconsistent material proportions, delayed production, and high labor costs. Lack of real-time monitoring limited process control, affected concrete quality, and risked project delays, making automation a critical requirement for efficiency and reliability.

• Inconsistent batch quality due to manual material feeding
• No automated sequence or batching cycle logic
• No real-time monitoring or remote access
• Over-reliance on operator experience
• Material wastage due to poor control accuracy

LUBI provided a fully automated concrete batching solution with real-time ingredient control, SCADA integration, and predictive maintenance alerts. The system ensures precise batching, uniform concrete quality, efficient workflow, and reduced labor dependency, enabling construction projects to meet timelines and maintain high-quality standards.

Results Achieved

• Accurate Batching: Ensures consistent concrete quality.
• Improved Efficiency: Reduces labor dependency and production time.
• Predictive Maintenance: Minimizes downtime and operational risks.
• Project Reliability: Timely concrete delivery supports project schedules.