Lubi
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Project Overview

Customer Focus

Biscuit manufacturers need to meet growing consumer demand while ensuring consistent taste, texture, and quality. They require solutions that can handle diverse recipes, seasonal product variations, and high production volumes efficiently. Maintaining hygiene and minimizing human intervention are critical for delivering safe and high-quality products to the market.

Requirements

One of our Biscuit plant manufacturer needed automated systems for dough preparation, shaping, baking, cooling, and packaging. The solution must provide precise cycle control, flexible packaging options, real-time monitoring, and seamless integration across production stages. Ensuring repeatable quality and minimal wastage is key while enabling adaptability for different biscuit types and seasonal production demands. 

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Challenges

Customer feels that manual processes often lead to inconsistencies in size, texture, and quality. Changing recipes or packaging formats slows production and increases errors. Maintaining hygiene, reducing wastage, and ensuring efficient production while meeting high market demand are major challenges. Traditional operations cannot deliver the speed and consistency modern consumers expect.

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Our Solution

LUBI offers end-to-end automation for biscuit plants, integrating all production stages from dough to packaging. Our solution ensures precise process control, consistent product quality, flexible packaging, and minimal human intervention. Manufacturers gain higher efficiency, reduced wastage, and the ability to quickly adapt to market trends while maintaining food safety standards.

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Results Achieved

Line Synchronization Control

Achieve precise dough sheet length, conveyor speed, and lamination control with automatic synchronization, enabling consistent production and full line recipe management.

Advanced Servo Productivity

High-torque servo motors provide independent speed tuning, enhancing laminator efficiency, accuracy, and smooth operation, even in fully automated production lines.

Optimized Production Output

Boost production capacity over 400Kg/H with automatic temperature control, fault protection, and efficient process handling, improving product quality and operational efficiency.

Touchscreen Operation Ease

User-friendly touchscreen interface enables quick operation, recipe selection, and real-time process monitoring, reducing downtime and improving workflow efficiency across the line.
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