Customer Focus

Infrastructure and construction operators demand digitalized, reliable, and scalable automation solutions to manage high-load equipment efficiently. Customers focus on operational excellence, asset reliability, predictive maintenance, and energy optimization while reducing manual intervention. They seek Industry 4.0–ready systems that deliver real-time insights, improved productivity, reduced downtime, and long-term cost efficiency in harsh operating environments.

Requirements

Customers require smart automation systems that ensure continuous plant availability, real-time process visibility, and energy-efficient operation. Solutions must support high torque applications, enable remote monitoring, simplify control through intuitive HMIs, and integrate seamlessly with PLC, AC drives, sensors, and SCADA platforms for future-ready digital transformation.

Cone crusher plants operate under demanding conditions, creating multiple operational and maintenance challenges.

• High mechanical stress due to fluctuating loads and raw material variations
• Manual crusher adjustments causing inconsistent output and productivity losses
• Limited real-time data affecting predictive maintenance and decision-making
• Increased downtime risk due to overloads, inefficiencies, and delayed fault detection

Lubi delivers a fully integrated industrial automation solution combining PLC, AC drives, sensors, HMI, and Industry 4.0 technologies to optimize crusher plant performance.

Results Achieved

• Automated power, pressure, and crusher movement control
• Real-time optimization using sensor-based feedback and drive algorithms
• SCADA-enabled monitoring with alarms, diagnostics, and analytics
• Energy-efficient VFDs reducing power consumption and operating costs